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TRADITIONAL
FURNACES
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BELL FURNACE
SCHEME
| Overview |
Illustrations
relate to a high chromium ball rotating type bell furnace
which provides for economy in use, employing one burner for
three bell furnaces thus utilising the spent combustion
products for preheating the next charge prior to transfer to
the hot chamber.
The unit illustrated is with bell furnace
removed prior to evaporative water quench. Other units
available are a six-base installation inclusive of atmosphere
bells employed for bright annealing of non-ferrous materials.
PTE bell furnaces are designed to your process requirements
and can include for operating under vacuum, reducing, neutral
and oxidising atmospheres.
When do you need a flexible heat
processing system for various ferrous and non ferrous parts?
Usually, whenever your application requires a system that will
provide a high degree of temperature control and uniformity,
yet adapt quickly to a variety of different heating cycles and
productivity requirements.
Prestige Thermal Equipment Bell
Furnaces are routinely used for firing, sintering, brazing,
bright annealing, metallizing, and other heat treatment of a
wide range of products at temperatures from 500°C up to
1700°C. With programmable microprocessor based controls,
regulated heat input surrounds and penetrates the work load to
provide both temperature control and uniformity. This is
especially important when your work cycle requirements vary
from extra dense loads like tightly packed small items to
large, heavy, metal parts. The Bell's fast heat-up and rapid
cooling capability makes possible more flexible work
schedules, manpower reductions, and higher productivity.
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| Bell
Schemes |
Another clear advantage of the
Bell is that it eliminates doors and provides a well sealed
energy efficient enclosure that promotes more precise control
of the heat process. In addition, the bell envelope is easily
raised and lowered with a motorized lift mechanism that is
designed for vibration free movement, even when stopped or
started at any point of travel.
The PTE bogie bell scheme
allows complete access to load or unload the product in
minimal time and is made possible by the bogie which also serves as the bell hearth that is
rolled clear of the raised bell envelope while another bogie
is set in the firing mode. Additional bogies for greater
productivity and various muffle retorts for atmosphere
work are available as optional accessories. |
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| Applications |
CERAMICS: Ferrites, titanates, steatites, alumina,
substrates, porcelain,
abrasives, glass.
METALS:
Ferrous, non-ferrous, brazing,
annealing, hardening, sintering, heat treatment. |
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| Standard Features Applications
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Heavy steel case
and superstructure, welded and reinforced to form an integral
unit with attractive exterior finish. Durable, high
temperature sandanyo board lining, backed with energy
efficient, graded, multilayer insulation. Other options
include energy efficient low thermal mass in end stack modular
form to allow for low heat storage and minimal heat loss for
cycling conditions, resulting in higher throughput
capabilities. PTE's bogie hearth bell with perimeter heat
seal, heavy duty wheels and track extension allows for total
ease of operation. Amply rated, long life heating components
surrounding the work area for maximum heat transfer and
temperature uniformity.
Motorized Bell
envelope lift mechanism designed for vibration free movement
and stop-start operation. Microprocessor based temperature
controls with fail-safe over temperature protection. Control
panel completely wired with necessary power supply, switches,
meters, lights, relays, fuses and other components.
Comprehensive operation and maintenance instruction manuals.
Completely factory inspected and shipped ready to install and
use. Product technical support, service and spare parts
availability.
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| Optional Extras |
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Custom built units designed
to meet specific requirements.
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Electric or gas heated models rated for
available service.
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Additional bogie/s, track, bogie haulage
and load/unload equipment.
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Auxiliary ports, air circulation and
accelerated cooling systems.
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Atmosphere gas-tight case construction
and burn-off chambers.
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Neutral or reducing atmosphere
muffle-retorts with special seals.
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Atmosphere gas mixing and flow control
panels.
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Purchaser selected control
instrumentation packages and panels.
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Computerized process control systems and
data recorders.
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Multiple temperature zone control
systems.
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Factory
installation, startup or complete turnkey service.
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