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Bogie Hearth Furnace


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TRADITIONAL FURNACES



PIT FURNACES
Overview

A Pit Furnace is normally used for processing batches or large single components. It is sunk into a pit, and has a lid/plug section which is lifted off and either placed else where, or is connected to a lifting arm that swings it to one side. The size and shape of the furnace will largely depend on the quantity and type off component that is being treated.

Pit furnaces either has exposed elements, or has an internal retort that is used for controlling the atmosphere needed for the treatment required. Most have a fan for circulation that can be fitted in the lid or in the floor (fitting in the lid makes for easier maintenance).

Pit Furnaces have a large scope for possible processes, commonly involving controlled atmospheres, i.e. Endo Gas, Ammonia, Hydrogen, Nitrogen, Etc.

Prestige Thermal systems offer quick ramp-up and highest heating uniformity: temperatures are maintained to within 5 degrees throughout the retort. The result is high and uniform hardness on heavy sections, and protection from distortion and cracking, even on thin sections.

Prestige Thermal furnaces are heated by electricity or gas, and meet all international requirements.

Prestige Thermal systems are available in several equipment formats. Stages can be included to accommodate pre- and post-treatments. Material handling interfaces are custom-designed to individual requirements.

 

Applications

• Gas Carburising
• Nitriding
• Hardening
• Tempering
• Annealing
• Stress Relieving
• Brazing

Standard Features

The PTE series Pit - type furnaces are equipped with internal retorts and are completely sealed furnaces with minimum installation space required. Operation is batch-type and manual, suited particularly to long term processing applications

  • Rugged construction
  • Effective insulation
  • Air cylinder driven top lid (optional)
  • Good temperature uniformity with powerful agitation
  • Excellent hermatic sealing
  • Suitable for Carbofluids, Endogas or Nitrogen Methanol atmospheres
Applications
  • Temperature uniformity within 5°C anywhere in the retort
  • Less distortion and cracking result from uniform preheat and rapid, uniform heating rate
  • External resistance heating elements or gas fired options available
  • All sizes - up to very large design
  • Controlled radiation & convection heating
  • Fast recovery & heat up
  • Low energy consumption
  • Retort size ranging from 450 to 2500mm dia and 500 to 12000mm length.

Standard Features

Steel body, welded and reinforced to form a strong, integral unit, attractively finished in heat resistant paint. Energy efficient, amply rated, lining with low heat storage reduces heat loss and lowers shell temperature.

Easy rolling bogie hearth with flanged roller bearing type wheels. Programmable microprocessor based temperature instrumentation, control panel and failsafe system wired with all necessary switches, meters, lights, relays, fuses and other components.

Comprehensive operation and maintenance instruction manuals. Factory inspected and shipped ready for installation and use. Product technical support, service and spare parts availability.

Optional Extras

  • Custom built units designed to meet specific requirements.
  • Custom built units designed to meet specific requirements.
  • Modular system design, easily expandable as needed.
  • Additional bogies, track and transfer systems.
  • Two door design for "straight through" bogie operation.
  • Motorised door mechanism and bogie moving equipment.
  • Purchaser selected control instrumentation packages and panels.
  • Choice of electrical, dual fuel or oil only combustion systems.
  • Automated material handling systems and load/unload equipment.
  • Factory installation, startup or complete turnkey service.

 
 

 

 

Bogie Hearth Furnace

Bogie Hearth Furnace

 

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